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Our Factory

Proudly Manufacturing Board Books in the USA

Discover the Pint Size Productions board book factory in Western New York,
where every board book is made in America!

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Our Manufacturing Process

The board books manufactured at Pint Size are all produced with premium materials on high speed production equipment. Our processes along with our team’s 27 years of expertise in making board books, provides us with the unique and proven ability to maintain the highest level of product quality, product consistency and product safety. Board books manufactured by Pint Size are all printed directly on thick solid bleached sulfate premium virgin paper board then converted, collated, bound and round corner trimmed on our special equipment. Our board books are NOT glued together by hand. Our board books are manufactured so each page is flat and stiff with no risk of warping or any odd book bending. Our board books are all safely coated with either gloss UV or matte Aqueous coating. We never laminate our board books due to the CPSC safety requirements and the hazard of using film lamination on a children’s board book. We are very proud to be producing board books here in America and take great pride in our long term customer relationships. Customer service is an incredibly important part of each inquiry and order that we receive. We work closely with each of our customers to help accommodate their schedule, budgetary and creative requirements.

  • Front end CTP
  • Epson color proofing
  • Large 6 color offset printing with inline UV coating
  • Specialty die-cutting
  • Round corner and shaped book trimming
  • Multiple board book binding lines
  • Production of multifaceted board books in various page counts and sizes
  • Custom formats such as finger tabs and flap reveals
  • Production turn-around time of 4 to 6 weeks

Built with Quality, Durability &
Safety in Mind

Board books must be printed and bound directly on thick paperboard. Board books must be durable and made to withstand the chomping, chewing, bending and attempted tearing that babies and toddlers love to make part of their early reading experience.

All of Pint Size’s board books are printed directly on a thick paperboard, creased, folded, collated, bound, trimmed and then round cornered and sometimes shaped. We take great pride in our USA board book factory and our use of premium USA materials. We make sure that every board book that we produce is made using safe materials and processes that provide the highest level of quality and production consistency. We regularly safety test our board books with a certified independent testing lab in order to insure that our board books are always in compliance with United States CPSC requirements for all ages.

Why Customers Love Us

I had the pleasure of working with the team at Pint Size Productions, located in Sanborn, New York, for printing my board book. They, (Terry specifically) were beyond helpful and provided me with guidance and updates throughout the process. I was very impressed with their level of detail and service, the speed of their work, and their willingness to offer help to a new Mom and a new author. They improved the quality of my book while keeping all my work intact.”– Michelle

We are a versatile, high volume, board book manufacturer without the delays and hassles of dealing with overseas suppliers. Long term customer relationships and daily customer interaction is extremely important to our success. Pint Size Productions is the only mass production manufacturer of board books located in the United States. Competing with the pricing from overseas factories is indeed a challenge so we offer a few standard formats for small mass production orders of 1,500+ and can accommodate many other trim sizes and page counts in larger quantities. We print, die-cut, and custom bind everything in-house to order. We also offer a digital inkjet printed board book solution for single book orders as well as a grouping of blank board books for those who want to hand create their own original masterpiece or scrap book.

Individual & Mass Production Board Books

Individual Board Books

Individual Custom
Printed Board Books

We offer a line of digitally printed board books that customers can order one at a time. We have a library of pre-designed templates as well as fully customizable templates that can accommodate customers from the novice to expert designer. Our individually printed board books are digitally printed directly on our thick solid bleached sulfate premium virgin paperboard then converted, collated, bound and round corner trimmed on our special equipment.

Individual Board Books

Mass Production Board Books

Mass Production Offset
Printed Board Books

We work closely with artists, writers, publishers, retailers and all sorts of amazing organizations to offset print and mass produce their board books for them to successfully bring to market.

We offer a few standard formats for small mass production orders of 1500+ and can accommodate many other trim sizes and efficient page counts.

Mass Production Board Books

Whether you need 1 digitally printed board book or a large quantity of offset printed board books, we hope you will consider Pint Size Productions and our USA factory.

Made in America

A giant in board book production
with an itty bitty name